Cutting-edge digitization for the most demanding and innovative industry
At Maval we have extensive experience and knowledge of Automation and Control technologies for its application in the demanding industry of Complex Manufacturing and Assembly.
Consulting and Engineering
- Functional analysis of the manufacturing process
- Detailed engineering
- Analysis and design of systems LMS (Line Monitoring System)
- Development and editing PDR (Preliminary Design Review)
- Development and editing FDR (Final Design Review)
Automation, Control and LMS
- Automatic process control; sensors and actuators, PLC programming and CNC
- Integration of machines in ShopFloor through buses and industrial communication networks: cutting machines, tigned machines, presses, lasers, etc.
- LMS systems for managing the operation ShopFlow
- Operator interfaces based on Web for real-time monitoring status of each operation in different areas of the line, visually warning to any incident or alarm
- ANDON systems integration
Production Management MOM
- Transfer work orders from ERP. Automated execution of production orders
- Planning and execution of repair and reworks.
- Management standard work instructions (SOI)
- Management statements non-conformities plant level
- PULL system for material application in the Supply Chain
- Capture quality and statistical indicators (KPI’s and SPC)
- Full traceability and genealogy of manufacturing parts
- Management runtimes of work operations OEE / DTM
- Resource balance in manufacturing stations, planning work orders